Melee: Building Blocks of Contemporary Design
October 11, 2017
An important element of the gem and jewelry industry, melee can create a modern look and elegant design patterns. Designers need to know about it, and so do professionals all along the value chain.
GIA defines melee (pronounced meh-lee) as small diamonds and gemstones weighing less than 1/5 carat (ct), but size ranges vary from country to country and from one segment of the trade to another. Melee are often cut into a round shape, but are available in a variety of shapes: emerald, princess, radiant, marquise and more. New design and manufacturing technology is enabling more ornate and complicated jewelry that is in high demand.
The more diamonds in a piece of jewelry, the more sparkle it has. Due to their small size, melee diamonds are inexpensive when compared to larger diamond center stones, so they are often generously used in engagement ring designs to add brightness and scintillation.
Melee are often used to enhance nearby stones and to make decorative patterns. They are also used to add sparkle to bracelets, necklaces, earrings, watches and other types of jewelry.
Melee color grades are usually not very detailed: “Face up white” (D-H colors) and “Top light browns” (M-O colors) are examples. Clarity grades are described similarly, such as “Eye clean” for no visible inclusions to the unaided eye. Jewelry manufacturers then strive to match the color of the center stone to the color of melee.
Melee diamonds are produced in large quantities in factories that use the latest diamond cutting equipment. High-tech machines have reduced the amount of labor required and improved the quality of the finished product, but cutting and sorting melee is still a labor intensive business. The city of Surat in India is an important manufacturing hub for diamonds, including melee which are faceted, sorted, and sold in parcels of 100 carats or more to jewelry manufacturers (parcels can have over 400 melee). A single piece of jewelry can have dozens or even hundreds of melee stones.
Just like larger carat diamonds, the ability to detect simulants and synthetic (lab-grown) melee diamonds is important to the trade. In the past few years, companies have introduced automated systems like GIA’s Melee Analysis Service, which cost-effectively analyzes and sorts natural diamond melee from synthetic.
Melee in Jewelry Design
Creative jewelry designers are using tiny pieces of melee to make a big statement. They’re incorporating it to add scintillation to engagement rings, and to create a realistic or whimsical look in large, organic curved surfaces (colored gems are often used as melee).
In engagement rings, matching the color of melee to the color of the center stone is important. When it does match, the results can be breathtaking. A halo made of melee can make the center stone appear larger. Decorative patterns of melee can create visual interest. But if the melee is darker or lighter than the center stone it’s likely to create an unattractive appearance.
When working with melee in jewelry design, it’s important to understand the difference between “carat weight” and “total carat weight,” because diamond weight is a driving factor in determining price. Total carat weight, often abbreviated (tcw) in the jewelry industry, is used to describe the combined weight of all the diamonds in a piece of jewelry that only contains diamonds. The description carat weight (ct) only applies to an individual stone, like the center stone. A ring with many small diamonds with a 2.50 tcw can cost significantly less than a solitaire engagement ring with a single diamond weighing 2.50 ct.
Common Setting Styles for Melee
- Bead and Bright: Small beads hold the stones in place in this popular style of bead setting. The bead setting is surrounded by a bright-cut wall that helps to reflect light into the diamond.
- Channel: This is a technique where single or multiple stones are secured between two opposing walls with channel supports below. This setting does not have beads or prongs to secure the stone.
- Pavé: Another bead-style setting, pavé is setting stones in three or more rows with hand-raised beads that hold them in place.
- Prong: Metal supports secure a gemstone and are part of a setting. Prong settings show more of the gemstone by using less metal than other setting styles.
Melee Design and Engineering Challenges
Using melee requires striking a balance between design and engineering. For example, placing melee in every available location on a brooch may impress customers, but if the piece is not designed for this type of application it may not be durable.
Also, setting styles such as pavé, bead and channel require the removal of metal from jewelry. However, removing too much metal from an improperly engineered piece can result in structural weakness and failure during daily wear.
GIA Quality Assurance Benchmarks (QABs™) are criteria for evaluating the design, engineering and manufacture of jewelry and are taught in the GIA Jewelry Design & Technology and Graduate Jeweler diploma programs. Here are some best practices you can use when working with melee:
- Melee of different sizes (even by 0.20 millimeters (mm)) may be noticeable to a customer. Selecting similar-size diamonds is important if uniformity is part of the design.
- All prong tips should be in solid contact with the gem’s crown so there are no gaps between the prong and the stone. Prong tips that are not flush can snag on clothes, scratch skin and break.
- For pavé or bead and bright setting, use at least a 0.50 mm border to ensure structural integrity.
- For channel-set stones, build 1.00 mm walls on either side of the stones. Then bearings can be cut into the channel walls, so that approximately 10% of the diamond is in contact with the setting.
- Gold, silver and platinum have different properties. Be sure to account for the unique metallurgical properties of the metal you are using when setting melee.
GIA QAB™, which were developed with support and feedback from the jewelry industry, provide an objective method for evaluating the quality of semi- or fully-finished jewelry by comparing it against acknowledged criteria, and show how to set melee properly.
Challenges aside, setting melee can be very lucrative, and comes with relatively low liability for potential loss due to breakage. For professionals in other parts of the trade, melee has an importance far greater than its size. So knowing about it is essential.